Packaging conveying roller
Rollers of different materials
The DWS-Pro Smart System is a state-of-the-art logistics solution combining accurate dimensioning, weighing, and sorting into one automated platform. This system designed for large-volume warehouses uses highly developed sensors and instant data processing to achieve parcel handling and billing precision to the maximum level.
Aside from eliminating manual data entry and multi-step processing, the DWS-Pro also enhances warehouse throughput and minimises labor costs. It offers a scalable, intelligent infrastructure for those facilities that want digitize their sorting operations and improve shipping accuracy.
Key Features & Advantages
High-Efficiency Automated Workflow
Unmatched Measurement Precision
Equipped with top-notch sensors in the industry, this system offers great data accuracy in terms of weight and volume. Such accuracy ensures correct classification of each parcel, thus helping distribution centers eradicate shipping errors as well as recover revenue lost from manual measurement inaccuracies.
Adaptive System Intelligence
The embedded intelligence is capable of employing adaptive algorithms that (after a period of time) learning from operational patterns results in enhanced performance. This smart feature enables DWS-Pro to handle different packaging types more proficiently and reflects easily in warehouse changing software.
Optimized Resource Management
| Item | Parameter Description |
|---|---|
| Name | Intelligent Scan Code Weighing Volume Measurement All-in-One Machine |
| Measurement Principle | Intelligent Light Curtain Measurement Technology |
| Weighing Accuracy | ±20-50g |
| Minimum Measurable Cargo Weight | 100g |
| Minimum Measurable Cargo Size Range | 50mm (L) × 50mm (W) × 50mm (H) |
| Maximum Measurable Cargo Weight | 50Kg |
| Maximum Measurable Cargo Size Range | 800mm (L) × 800mm (W) × 700mm (H) |
| Dimension Measurement Accuracy | For regular packages: 0-±5mm |
| Equipment Table Size | 1200mm × 800mm (Effective scale surface size) |
| Measurement Speed | 1 to 3 seconds per piece |
| Efficiency | 1200-2400 pieces/hour |
| Equipment Length | 2200mm |
| 1D Barcode Supported | Code128 / Code39 / Code93 / EAN / ITF25 / Codabar |
| 2D Barcode Supported | QR / Datamatrix |
| Barcode Resolution | 10mils / 0.254mm |
| Supported Object Shapes | Regular / Irregular |
| Storage Function | Supports storing photo of each cargo |
| External Support | Windows system; compatible with scanning, weighing, printing; manual data entry supported; provides data interface for system docking |
| Product Composition | Complete machine frame (baked paint or powder coating); Code reading module (industrial camera, industrial lens, data cable, power cable); Weighing module (display instrument, load cell, data cable, power adapter); Measurement module (measurement lens, data cable); Computer set (21.5-inch screen) |
| Usage Scenarios | New product inbound, recommended packaging, logistics warehouse management, truck precise scheduling, outbound freight settlement, etc. |
Factory Introduction
Optimize your warehouse and distribution efficiency with tailored intelligent logistics solutions from Duffy Machinery, a leading material handling specialist based in Fujian, China.Since our establishment in 2007, we have spent more than 10 years refining intelligent operational systems, with our core team offering 14 years of professional manufacturing experience for each customized project.
With a 35,000㎡ factory and 100+ skilled staff, Our factory is capable of producing 73,000 meters of roller conveyor lines and 2,000 incline conveyors annually; with a total of seven complete production lines, we ensure stable production and on-time delivery. We have obtained over 40 professional certifications and patents, including ISO9001, CE, EACC and national high-tech enterprise certification, which fully demonstrate our quality strength. Our solutions are widely recognized by global customers in the Middle East, South America, North America, Southeast Asia and other regions, supported by comprehensive after-sales service to ensure stable and efficient operation.
Factory Certificate
Besides offering you excellent hardware, we are concerned about providing you with the highest level of confidence. Thanks to 42 world-famous industry certifications such as ISO9001, CE, and EACC.
A famous baby and children brand in Zhangzhou managed to break through major bottlenecks in e-commerce, namely low order fulfillment speed and high shipping error rates. They did so by cooperating with Duffy Machinery and implementing fully integrated intelligent logistics solution. The brand introduced the customized network of fixed drum lines, jacking transplanters, balance wheel sorters, and DWS systems that automated its entire workflow from initial order sorting to final package verification. This technological progress made a major increase in daily shipping volume possible and a significant reduction in order processing times. Also, the precision of the DWS data collection made it possible to eliminate delivery errors to a large extent. The bottom line is that manual handling was replaced by an automated, data-driven system, which reduced operational costs substantially and improved customer satisfaction by making order fulfillment faster and more reliable.
Customer concerns (FAQ)
Q1: What are the primary advantages of the DWS-Pro Smart System?
A: The system not only automatically captures parcel dimensions and weights, but it also sorts the parcels at the same time. This means no more manual data entry, a great increase in processing time and very accurate billing thanks to precise volumetric data.
Q2: How does it work with various packaging materials?
A: The DWS-Pro uses high-end optical sensors and smart algorithms that adapt to the measuring context to deliver accurate measurements for a very diverse assortment of packaging types. Whether it's polybags with a dull surface, colored cardboard cartons, or items wrapped with a shrink film, it's always going to provide very precise results.
Q3: Is it possible to incorporate this system within an automated sorting line?
A: Certainly. Its modular design along with the use of standardized communication protocols enable the DWS-Pro to play the role of the "brain" of a bigger conveyor system or to be operated together with robotic arm induction systems.
Q4: In what way does it contribute to minimizing shipping expenses?
A: The system delivers exact DimWeight data, so that no under-declaration or over-payment occurs. It makes sure that shipping fees are calculated on the basis of precise measurements, thereby enabling the logistics providers to not only recover their revenues but also to optimize the loading of their trailers.
Q5: Will the system work with the WMS I already have?
A: DWS-Pro is able to conduct live data interchange with the leading Warehouse Management System and ERP platforms. It supports multiple export data formats as well, so your inventory and shipping records will always be up-to-date.
Q6: What do I have to do to keep sensors and scales in good shape?
A: The system features a self-maintenance diagnostic module that gives the operators a heads-up when the sensors are due to be cleaned or when the load cells need recalibration. Also, its robust industrial grade construction has been thought through and tested for 24/7 operation with minimum manual activities.
Q7: How large an area does the DWS-Pro need to operate?
A: We hardly ever neglect to take space-saving into account. The system comes with a small footprint by default. However, it may be custom-made if necessary to be put into use in the existing narrow aisles or to be a part of the high-density mezzanine sorting area without interrupting traffic flow.
Q8: Are these products conforming to the international trade rules?
A: Of course. Our entire product range is built at an ISO9001-certified plant and carries around 42 industry certifications, CE and EACC being some of the most notable ones, ensuring they meet safety and technical requirements for worldwide distribution.
