Model FRC-500：Package power roller conveyor
FRC-500 High-efficiency parcel conveyor
Fixed roller conveyor lines are the fundamental and crucial conveying platforms for building automated production, assembly, sorting and warehousing systems. With extremely high reliability and strong load capacity, it undertakes the core task of long-term, uninterrupted and high-efficiency material transmission, and is the most stable link in the intelligent logistics system.
model: FRC-500
Expansion ratio: 530:1000 / 530:1250 / 740:2000
Transmission speed: 36 m/min
Key Features & Advantages
Super strong load-bearing capacity and stable operation
Designed specifically for heavy-duty and high-frequency applications, it features a robust structure and is made of hard materials such as carbon steel and stainless steel. It has excellent load-bearing performance, ensuring long-term stable operation under heavy loads without deformation or vibration.
Efficient and stable, smooth and unobstructed
It features a large conveying capacity, smooth operation and no shaking during the transportation of items. It is driven by multi-ribbed belts or chains, providing strong and reliable power transmission, ensuring consistent production line rhythm and smooth process.
Intelligent flow separation and convergence, the core of the process
It can easily achieve the diversion and convergence of multiple types of objects, operates stably and has low noise. It is an ideal base for building complex sorting systems and assembly lines.
Highly customized, seamless integration
We offer comprehensive customization services: multiple specifications (width, length, height), various drive methods (reduction motor, electric drum), and multiple frame materials (carbon steel, stainless steel, aluminum profiles) are available for selection.
| No. | Parameter name | Unit | Specification | |
| 1 | Equipment material | - | Carbon steel | |
| 2 | Equipment height | mm | Customized service | |
| 3 | Equipment width | mm | 550-900 | |
| 4 | Unit length | mm | Customized service | |
| 6 | Conveyor Direction | : | Bidirectional transmission | |
| 7 | Speed | - | Speed 36m/min | |
| 8 | Roller spacing | mm | 90/120 | |
| 9 | Roller material | - | SUS 201 | |
| Dead load | kg/㎡ | 100 | ||
| 11 | Minimum turning radius | mm | 1200 | |
| 12 | Roller length | mm | Ordinary 600 、800 | |
| 13 | Dynamic load | kg/㎡ | 60 | |
| 14 | Roller quantity | piece | 10/10/14 | |
| 15 | Roller diameter | mm | 50 | |
| 16 | Roller mandrel | mm | 12 | |
| 17 | Rollerthickness | mm | ≥1.2 | |
| 18 | Roller link platethickness | mm | ≥3.0 Stamping reinforcement galvanization | |
| 19 | Roller technology treatment | - | Carbon steel galvanization | |
20 | Roller belt conveyor sprocket material | - | Plastic steel | |
| 21 | Motor Wheel Material | - | Plastic steel | |
| 22 | Guide wheel material | - | Plastic steel | |
| 23 | Guide wheel fixing method | - | Hook axis | |
24 | Equipment rack (square tube) steel | - | 32*32+25*25 | |
25 | Equipment rack (square tube) steel thickness | mm | ≥1.5mmElectrophoresis black | |
| 27 | Supporting leg | - | Square tube structure design / Adjustable height | |
28 | Caster | - | Swivel casters have front, middle, and rear brakes, Other brakes not applied | |
| 29 | Caster-Size Model | diameter/mm | Standard 4-inch | |
| 30 | Driving method | - | Belt | |
| 31 | Driving Belt Model | - | 3PJ | |
| 32 | Emergency Brake Button | - | 1 | |
| 33 | Rated voltage | V | 220/380 | |
| 34 | Electric motor Brand/Power | W/Unit | Brand： Duffy Power： 120 | |
35 | Frequencyconverter-Specification Model | kw | 0.75/1.5/2.2 | |
| 36 | Electrical Control Box | - | Requirements for standard wiring and safety/The entrance and exit holes have insulation protection | |
37 | Electrical control box accessories | - | Chengtai and other top domestic brands | |
| 38 | Cable | - | Straight line | |
| 39 | Equipment wiring | - | Requirement for standard wiring / Leakage protection of power cords | |
| 40 | Packing material | - | PE film wrapping | |
| 41 | Warranty period | Month | 12 | |
Multi-industry application
1
Heavy-duty assembly production line
It can withstand heavy loads, is stable and reliable, and is an indispensable "steel backbone" for automated production lines in industries such as automobiles and home appliances.
2
Logistics warehousing and sorting system
As the main trunk line of the sorting system, it receives packages from various areas and stably conveys them to the sorting machine for distribution.
3
Packaging palletizing line
Smoothly convey the cardboard boxes or bagged materials filled with products to the strapping machine or palletizing robot.
4
Organic agricultural product delivery
It can be effectively used for conveying crops in organic farms and reducing the burden on migrant workers.
About Us
Optimize your warehouse and distribution efficiency with tailored intelligent logistics solutions from Duffy Machinery, a leading material handling specialist based in Fujian, China.Since our establishment in 2007,
we have spent more than 10 years refining intelligent operational systems, with our core team offering 14 years of professional manufacturing experience for each customized project.
With a 35,000㎡ factory and 100+ skilled staff, Our factory is capable of producing 73,000 meters of roller conveyor lines and 2,000 incline conveyors annually; with a total of seven complete production lines,
we ensure stable production and on-time delivery. We have obtained over 40 professional certifications and patents, including ISO9001, CE, EACC and national high-tech enterprise certification,
which fully demonstrate our quality strength. Our solutions are widely
recognized by global customers in the Middle East, South America, North America, Southeast Asia and other regions, supported by comprehensive after-sales service to ensure stable and efficient operation.
Customer concerns (FAQ)
1. How smoothly is the integration of your company's fixed roller conveyor belts with our existing or planned automated sorting systems (for example, the connection with the cross-belt sorter supply table and scanning channel)? Will standard communication protocols (such as Ethernet/IP, Profinet) and mechanical interface specifications be provided in advance?
Our conveying equipment is specially designed for seamless integration. We will provide detailed 2D/3D CAD models and mechanical interface drawings for all standard connection points. In terms of electrical aspects, our control system is based on the industry-standard PLC platform and supports all mainstream fieldbus protocols to ensure plug-and-play compatibility with your warehouse management system and upstream and downstream equipment. Pre-integration technical consultation is part of our standard project process.
2. Apart from the initial purchase price, what is the estimated total holding cost over the next 10 years? How do you ensure the shortest downtime through design (for example, modular components, easily accessible bearings)? Also, what is the global spare parts supply and support response mechanism like?
WeThe core of our design lies in reducing the total cost of holding. The key designs include: quick-release end covers that allow for quick replacement of rollers without tools, lifetime sealed bearings for the main line body, and modular frames that allow for segmented replacement. We have a certified spare parts distribution network in key areas, which can provide 48-hour emergency dispatch service. Our online portal can provide life cycle cost modeling tools based on your throughput and uptime.
3. Our package volume is expected to increase by 25% annually. How scalable is this conveying system? In the future, can we easily add sorting branches, increase line speed or integrate additional automation (such as robot package supply) without completely redesigning?
Absolutely fine. Our system was designed with scalability in mind from the very beginning. The rated parameters of the structural frame have reserved margin for higher loads and speeds in the future. The control cabinet reserves spare capacity for additional I/O points and drives. The layout can be expanded by adding pre-designed modular sections, and our control architecture can be easily compatible with additional automation interfaces. We incorporate future state planning as part of the initial design review.
4. Does your conveying equipment provide real-time performance data (throughput, blockage alerts, motor health status) that can be connected to our central SCADA/MES system? Do you provide predictive maintenance solutions based on equipment analysis data?
Yes. Our conveying equipment is equipped with integrated sensors and intelligent drivers, which can directly transmit key performance index data to the local human-machine interface and then to your upper-layer system via OPC UA or MQTT protocols. We offer optional industrial Internet of Things (iot) gateways to enable predictive maintenance, monitor vibration, temperature and energy consumption, and alert you before potential problems cause downtime.
5. What is your company's end-to-end project management process for the installation of multiple lines in our new distribution center? Does it bear a single point of responsibility? In addition, could you ensure that it complies with international security standards and provide all the necessary documents required for our insurance and internal audits?
We will appoint a dedicated project manager as your sole contact person, who will be fully responsible for the entire process from on-site survey, detailed design to installation supervision, commissioning and final document delivery. We offer a complete compliance document package, including the CE/UKCA declaration of conformity, detailed risk assessment reports, test reports and operation manuals. Our system design complies with OSHA and local safety regulations and can support your audit process.
