• Automated Sorting System For Manufacturing & Warehousing
  • Automated Sorting System For Manufacturing & Warehousing
  • Automated Sorting System For Manufacturing & Warehousing
  • Automated Sorting System For Manufacturing & Warehousing
  • video

Automated Sorting System For Manufacturing & Warehousing

  • Duffy
  • China
  • 15-20 days
  • 5000m per month
  • WSC-5000
  • 1
The ASS-300 Automated Sorting System replaces traditional bombay sorter technology with advanced product sortation solutions. This automated sortation system optimizes material flow for Manufacturing & Warehousing operations.

Packaging conveying roller


bombay sorter

Rollers of different materials


The‍‌‍‍‌ RS-8000: Intelligent Parcel Distribution System for the Logistics Industry

 Delay in your warehouse is not just a delay but also a lost opportunity to delight your customer. The RS-8000 Robotic Sorting System is a solution designed precisely for that, it performs the demanding task of sorting high volume orders while keeping your team safe and productive.

Points of attraction for the Operations Leaders in the RS-8000

In the fast-paced world of logistics, old-fashioned machinery can be a problem. The RS-8000 is like a trustworthy companion that can also be expanded immediately during holiday peaks. It will help you in sorting out errors and in clearing the backlog without you having to renovate your entire facility.

Flawless integration: It works directly with your current WMS for live monitoring and quick launch.

Human-friendly Design: It frees your employees from monotonous and physically demanding tasks by automation so they are able to concentrate on operations requiring higher skills.

Accurate Scaling: Does not lose its accuracy even during your busiest shipping ‍‌‍‍‌time.

Key Features & Advantages

Precision Vision:

Using 3D recognition, the system identifies shapes and textures as accurately as an experienced staff member, drastically cutting down on mis-sorts and redirected mail.

Self-Learning Intelligence:
Our algorithms adapt to your unique parcel mix. Instead of static performance, the system actually gets faster and more efficient the more it operates.

Modular Versatility:

  • Your floor plan is unique. The RS-8000 uses a modular setup, letting you customize your layout today and expand your sorting capacity easily as your volume grows.

Eco-Efficiency: 

Built for the sustainable warehouse, our power management reduces energy waste, lowering your overhead and your carbon footprint simultaneously.
ItemParameter Description
NameIntelligent Scan Code Weighing Volume Measurement All-in-One Machine
Measurement PrincipleIntelligent Light Curtain Measurement Technology
Weighing Accuracy±20-50g
Minimum Measurable Cargo Weight100g
Minimum Measurable Cargo Size Range50mm (L) × 50mm (W) × 50mm (H)
Maximum Measurable Cargo Weight50Kg
Maximum Measurable Cargo Size Range800mm (L) × 800mm (W) × 700mm (H)
Dimension Measurement AccuracyFor regular packages: 0-±5mm
Equipment Table Size1200mm × 800mm (Effective scale surface size)
Measurement Speed1 to 3 seconds per piece
Efficiency1200-2400 pieces/hour
Equipment Length2200mm
1D Barcode SupportedCode128 / Code39 / Code93 / EAN / ITF25 / Codabar
2D Barcode SupportedQR / Datamatrix
Barcode Resolution10mils / 0.254mm
Supported Object ShapesRegular / Irregular
Storage FunctionSupports storing photo of each cargo
External SupportWindows system; compatible with scanning, weighing, printing; manual data entry supported; provides data interface for system docking
Product CompositionComplete machine frame (baked paint or powder coating); Code reading module (industrial camera, industrial lens, data cable, power cable); Weighing module (display instrument, load cell, data cable, power adapter); Measurement module (measurement lens, data cable); Computer set (21.5-inch screen)
Usage ScenariosNew product inbound, recommended packaging, logistics warehouse management, truck precise scheduling, outbound freight settlement, etc.

product sortation

   Factory Introduction

Optimize your warehouse and distribution efficiency with tailored intelligent logistics solutions from Duffy Machinery, a leading material handling specialist based in Fujian, China.Since our establishment in 2007, 

we have spent more than 10 years refining intelligent operational systems, with our core team offering 14 years of professional manufacturing experience for each customized project.

With a 35,000㎡ factory and 100+ skilled staff, Our factory is capable of producing 73,000 meters of roller conveyor lines and 2,000 incline conveyors annually; with a total of seven complete production lines,

 we ensure stable production and on-time delivery. We have obtained over 40 professional certifications and patents, including ISO9001, CE, EACC and national high-tech enterprise certification, 

which fully demonstrate our quality strength. Our solutions are widely


 recognized by global customers in the Middle East, South America, North America, Southeast Asia and other regions, supported by comprehensive fter-sales service to ensure stable and efficient operation.


automated sortation systems

bombay sorter

product sortation


Our User Case 

One‍‌‍‍‌ of the leading domestic pharmaceutical companies decided to completely revamp its drug express circulation process by bringing in the fixed conveyor line and DWS (dynamic weighing, volume measurement, and scanning) system from Zhangzhou Duffy Machinery Co., Ltd.

The use of the intelligent machine not only fundamentally changes the level of drug sorting and transportation automation - by accurately connecting the fixed conveyor lines and collecting and analyzing package information in real-time by the DWS system, single ticket processing time is greatly reduced while drug circulation efficiency from inventory to shipment is qualitatively upgraded;

At the same time, a strong assurance of drug safety traceability has been laid down, as major data including the weight, volume, and flow direction of each drug are continuously recorded and uploaded to the system, thereby creating a thorough and traceable information chain. This not only satisfies the stringent regulatory requirements of the pharmaceutical industry but also opens up a simple means for consumers to check the origin of drugs and guarantee medication safety.

From customers' viewpoint, efficient circulation directly results in shortening their waiting time, and drugs can be handed over to them in a quicker manner, especially in cases where medication is needed urgently, the factors contributing to the improvement of this experience is very significant; Also, with the availability of clear traceability information, customers' confidence in the quality of drugs is greatly boosted.

On the other hand, enterprises will find that investing in automation equipment will lead to lower error rates and labor costs of manual operations as well as strengthening their market position against competitors through the efficient response capability of the supply chain and a well-developed security system, thus providing momentum for enterprises' sustainable ‍‌‍‍‌development.


automated sortation systems

   Factory Certificate

bombay sorter

At‍‌‍‍‌ Zhangzhou Duffy Machinery, having excellent equipment is just one element of the game in our opinion. The other one is the assurance that your system will keep on operating smoothly with no problems. Our track record is quite impressive, we have accumulated 42 industry certifications including well-known ones like ISO9001, CE, and EACC.

   Customer concerns (FAQ)

Q1: What is the load capacity of the rollers in your automated sorting system?

Our rollers have been engineered for heavy-duty industrial applications and the individual load capacities can be customized from 30kg up to more than 150kgs per unit, tailor-made for Warehouse Logistics and Manufacturing Lines.


Q2: Can you provide customized logistics solutions at your factory?

As a Manufacturer Of Roller Conveyor Systems, we specially focus on providing Integrated Logistics Solutions such as layout designing and Modular Sorter Units customization related to your usage area size.


Q3: What measures are taken by you to ensure the quality of your sorting machines?

Under the ISO9001 Certification, we perform strict quality control continuously. Before shipment, every smart logistics conveyor line is subject to a stringent testing process to ensure both high annual output and reliability.


Q4: For which industries are your sorting machinery most effective?

Our technology finds its application in a variety of sectors like Express Delivery Hubs, E-commerce Warehousing, Food Processing, and Manufacturing Automation where High-speed Parcel Sorters are a necessity.


Q5: When can I expect the delivery of a full sorting system?

Thanks to our extensive production base of 25 Mu, we are able to provide competitive lead times. Typically, standard parts of the roller conveyor are available in 15-20 days, whereas the complex Automated Sorting Systems require 30-45 days depending on size.


Q6: Can your system be integrated with the current WMS or ERP software?

Yes. Our state-of-the-art Sorting Systems have communication protocols which enable direct connection with your Warehouse Management System (WMS) for Real-time Logistics Data tracking.


Q7: Which motor technology do your conveyor systems use?

We use Electric Motorized Rollers that are of high efficiency coupled with Variable Frequency Drives (VFD). These enable Operations that Save Energy and accurate speed adjustments for the handling of fragile parcels.


Q8: What maintenance is required for the roller conveyor?

Low maintenance was one of the main considerations when designing our Industrial Logistics Equipment. Using Self-lubricating Bearings and Galvanized Steel of very high quality help minimize period of shutting down and operational costs for the long term.


Q9: Are additional sorting technologies like cross-belt or pop-up wheels available?

Certainly! Based on your exact requirements, you can choose from Pop-up Wheel Sorters, Cross-belt Systems, and Directional Diverters as we offer a wide range of Sorting Technologies to deal with different types of goods in terms of shape and weight.


Q10: Do you provide after-sales support and installation guidance worldwide?

Our technical assistance is all-embracing, including written installation guides, video help, and remote troubleshooting so that your Automated Sorting Line is operational without issues from day ‍‌‍‍‌one.

Related Products

Get the latest price? We will reply as soon as possible (within 12 hours)