How Can a DWS Pro Smart Warehousing Sorting System Transform Your Logistics Efficiency?

Is your warehouse sorting process slow and data frequently inaccurate? Manual weigh and measure methods inevitably result in shipping errors, high labor costs, and slow delivery times which will anger your customers.

A DWS Pro Smart Warehousing Sorting System is a single automated solution that incorporates Dimensioning, Weighing, and Scanning simultaneously. It records package details in a blink of eye using extremely accurate technology. This system not only eradicates mistakes caused by manual data entry but also accelerates throughput and provides real-time data for shipping optimization.

I recall going into our workshop and observing the amount of time spent on manual measurements. It seemed like we were running a race with weights tied to our legs. I was aware that we needed a better method of assistance for our partners. That is why we made it our main goal to enhance the DWS system. After all, a machine is not just about that; the fact is that it will provide your business with the much-needed speed to expand. You certainly are worthy of a system that works at your pace without making any errors.

Why is an Intelligent DWS System Essential for Modern E-commerce?

Are you experiencing financial losses due to your package weight and dimension inaccuracies or slow sorting speeds? Manual methods are really problematic when it comes to coping with the requirements of high-volume modern e-commerce.

With an intelligent DWS system, you get the automated recording of weight and size data of each parcel. Plus, it will be connected directly to your ERP or WMS software. Resultantly, you are assured of 100% data accuracy, lower labor requirements, and the ability to handle thousands of packages per hour.

Over my decade-long career at Duffy, I have witnessed how e-commerce leaders such as JD.com and SF Express have revolutionized their methods. They depend on these systems as speed is their top priority. By implementing an intelligent DWS system, you are eliminating human error from your processes. The design of these systems is such that they can even communicate with your existing software. We use cameras and sensors of the highest accuracy to make barcode scanning and volume measurement almost instantaneous. As a consequence, you will stop paying extra shipping charges due to incorrectly measured packages. To add, you will be provided with an accurate inventory tracking report. Step-by-step the system employs either light curtains or 3D cameras to determine the volume. Simultaneously, weights are measured on scales with high speed while the label is being scanned. This all occurs while the package is moving on the conveyor. It is this very flow that makes modern-day logistics both feasible and profitable.

How Does a Dynamic DWS System Improve Accuracy in High-Volume Sorting?

Are random breaking to weigh a package issues making your sorting line stop? Frequent stoppages and starts not only slow down your distribution center but also cause damage to your equipment.

With a dynamic DWS system, package dimensioning and weighing is done on the conveyor belt while the packages are still in motion. By utilizing sophisticated algorithms it is possible to eliminate the impact of vibrations which means that trade-legal data is provided at a very high speed and without interrupting the flow thus maximization of total sorting ‍‌‍‍‌capacity.

At‍‌‍‍‌ Duffy, our main focus is on the warehouse "flow". A dynamic DWS system is a key element that keeps the flow going. Often, I remind my team: "Small kindness is great evil; great kindness seems heartless." This is to tell them that we have very strict testing procedures so that the machine they get never fails. Our dynamic systems run on special software that basically "ignores" the shaking of the conveyor belt. That's very important because the tiniest vibration is enough to spoil a weight recording. We come up with these systems by relying on 14 years of experience in the manufacturing field. We realize that in a busy warehouse, every second counts. So, if a package stops for three seconds to be weighed, and you have ten thousand packages, then you lose over eight hours. A dynamic system can help you get that time back.

Besides, we use nice quality rollers and belts to be sure the package remains steady. Such accuracy might help you to comply with very strict standards like CE and ISO9001. On the other hand, it means you sort things fairly and your data remains faithful to reality.

Can a package DWS system support diverse industries beyond express delivery?

What if I told you that DWS tech is not only for the big courier giants? Several industries including food, medicine, and manufacturing have huge material handling and data tracking challenges.

Actually, a package DWS system is quite a versatile piece of equipment and can be used in a wide variety of industries. It enables a food factory to weight cartons, a pharma hub to have strict traceability, and it can also deal with multiple package shapes and weights making it a "one-size-fits-all" solution for a smart factory is addition that the package shapes can beisation upgrade.

For instance, I have witnessed our DWS systems used in mushroom processing plants and medical warehouses. Each industry has its own "pain points". For instance, in the food industry, hygiene stands as a first priority whereas, in the medical field, it is of great importance to know exactly which box went where in order to ensure safety. Our DWS systems can be made to answer these very special needs. It makes me happy that our 35,000㎡ factory has been able to produce specialized solutions for tobacco, electronics, even airport baggage handling, besides the others we are proud to handle. Actually, we do not merely sell a machine; instead, our solution follows the principle of "Respect Heaven, Love People." In other words, it means that we care for your success in particular. We analyze your product- it can be a very heavy car part or a mere box containing electronics, and accordingly, we make alterations in the sensors. We make sure the PLC is appropriately programmed before it leaves our workshop. Such flexibility is the reason why we own 40 patents. We are continuously searching for opportunities of making the system better for you. Whether you are in retail or heavy manufacturing, an automated DWS system will bring order to the chaos of manual sorting.

Continue the Technical Dialogue

The conversations started in Duffy do not need to end. Contact our engineering team for detailed specifications for the transport system best suited to your needs, or discuss your specific requirements for a customized transport system.